Precision-Engineered Cable Solutions Built for Performance

At XACT EMS, we specialize in designing and manufacturing custom cable assemblies and wire harnesses that deliver exceptional durability and reliability. Our state-of-the-art facility in Calgary, Canada, is equipped with advanced technology and staffed by a team of experienced professionals dedicated to meeting the unique demands of industries such as:

Aerospace & Defense
Oil & Gas
Mining
Industrial Automation
Transportation
Telecommunications

With decades of expertise, we provide both molded and non-molded solutions, ensuring long-term performance in extreme environments.

Advanced Manufacturing for High-Performance Cable Assemblies

Our Calgary facility is designed to support precision engineering and quality-driven manufacturing, allowing us to produce cable assemblies that meet and exceed strict industry standards.

Custom Molded & Non-Molded Harness Solutions

We manufacture both overmolded and non-molded cable harnesses, engineered for:

Enhanced mechanical strength and strain relief
Superior protection against environmental factors like moisture, dust, and chemicals
Long-lasting performance in high-stress applications

Key Capabilities Include:

High- and low-pressure overmolding for custom encapsulation
Ruggedized assemblies designed to withstand mechanical wear and impact
Custom molding solutions for mission-critical applications
Booted harness configurations for easy field servicing

Designed for Harsh and Challenging Conditions

Our cable assemblies are built to endure extreme environmental and operational stresses, making them ideal for applications requiring:

Robust environmental sealing for moisture and chemical resistance
EMI/RFI shielding for signal integrity in high-interference environments
High-voltage insulation for electrical safety and reliability
Durability in extreme temperatures, vibration, and mechanical stress

Rigorous Testing & Quality Control

At XACT EMS, we adhere to stringent testing protocols to guarantee that every cable assembly delivers unmatched reliability and performance in critical applications.

Our In-House Testing Capabilities Include:

Mechanical stress and strain relief testing
Electrical continuity and insulation resistance validation
RF performance and VSWR testing for high-frequency applications
Environmental stress testing, including thermal cycling and humidity resistance
Compliance with aerospace and military standards such as MIL-STD-810 and AS9100D
EMI/RFI shielding validation
High-voltage dielectric withstand and hermetic sealing tests

Our IPC-certified technicians and inspectors ensure every assembly meets the most demanding industry specifications.

End-to-End Engineering, Design & Manufacturing

From initial concept to final production, our in-house engineering and manufacturing team provides seamless, high-quality solutions for even the most complex cable assembly projects.

Our Comprehensive Capabilities Include:

3D modeling and design for rapid prototyping
Custom mold and connector fabrication using advanced CNC machining
Electro-mechanical integration for specialized applications
Tooling development and prototyping for unique interconnect challenges
Collaborative engineering support to ensure functionality and compliance

By keeping design, prototyping, and production in one location, we maintain strict quality control, reduce lead times, and offer cost-effective solutions.

ESD-Safe Manufacturing for Sensitive Electronics

To protect delicate electronic components, we follow strict electrostatic discharge (ESD) safety measures throughout our assembly process—ensuring superior signal integrity and component longevity.

Expertise in High-Complexity Assemblies, Including:

Multi-conductor and high-density wiring solutions
Precision soldering and micro-termination techniques
Shielded and hermetically sealed cable systems
Power and signal distribution harnesses for advanced applications

Certified for Aerospace & Defense Applications

As an AS9100D-certified facility, we meet the rigorous quality standards required for aerospace, military, and defense applications.

Our Aerospace & Defense Capabilities Include:

MIL-SPEC and AS-compliant cable assemblies for military and aviation use
QPL-approved connectors and harnesses
Custom-built solutions for tactical vehicles, avionics, weapons systems, and secure communications
Full traceability and compliance documentation for defense contracts

Cable Assemblies for the Toughest Industries

Our custom-engineered solutions are trusted in some of the most demanding environments worldwide.

Industries We Serve:

Aerospace & Defense – Tactical communications, avionics, high-speed data cables
Oil & Gas – Explosion-proof, corrosion-resistant wiring for extreme conditions
Mining – Heavy-duty cables for drilling, extraction, and transport operations
Industrial Automation – Robotics, factory automation, and control systems
Transportation – Ruggedized wiring for rail, off-road, and heavy equipment

Visit Our Calgary Facility & Experience the XACT Difference

We invite engineers, project managers, and procurement teams to tour our Calgary facility and see firsthand how we manufacture high-reliability cable assemblies with precision and expertise.

Our dedicated team is ready to collaborate on custom solutions designed to meet your exact performance and durability requirements—on time and within budget.

📞 Schedule a Tour or Discuss Your Next Project Today!

Let’s connect and explore how XACT EMS can deliver the high-performance cable solutions your industry demands.

At XACT Technologies, our state-of-the-art manufacturing facility in Houston, Texas stands as a trusted leader in custom cable assembly and harness manufacturing, delivering high-reliability interconnect solutions for the world’s most demanding industries. Backed by decades of expertise and a commitment to excellence, our team specializes in molded and non-molded cable assemblies engineered to perform flawlessly in the harshest environments, including military, aerospace, mining, oil & gas, transportation, and rugged industrial markets.

See How We Build Mission-Critical Cable Assemblies

Advanced Manufacturing Capabilities for High-Reliability Cable Assemblies

Our Houston facility is equipped with cutting-edge manufacturing technologies and an experienced, IPC-certified team, enabling us to produce precision-engineered cable assemblies that exceed the toughest industry standards.

Molded and Non-Molded Cable Harness Solutions

We specialize in both overmolded and non-molded cable harnesses, engineered for superior mechanical strength, environmental protection, and long-term durability. Our capabilities include:

Low-pressure and high-pressure molding for custom encapsulation and strain relief
Overmolded assemblies that deliver enhanced resistance to mechanical stress, moisture, chemicals, and abrasion
Custom-designed molding solutions for mission-critical and high-performance applications
Complex booted harness assemblies designed for easy serviceability in the field without compromising reliability

Precision Engineering Meets Harsh Environment Durability

Whether your application requires robust environmental sealing, EMI/RFI shielding, or high-voltage insulation, our expert team develops cabling systems built to withstand extreme temperature ranges, vibration, moisture, chemicals, and mechanical wear.

Comprehensive In-House Testing and Quality Assurance

At XACT Technologies, quality and performance are non-negotiable. Every custom cable assembly goes through extensive testing and validation protocols to ensure optimal functionality in mission-critical environments.

Our Testing Capabilities Include:

Mechanical stress and strain relief testing
Electrical continuity and insulation resistance testing
RF performance and VSWR testing for high-frequency applications
Environmental validation, including thermal cycling and moisture resistance
MIL-STD-810 and AS9100D compliance testing
EMI/RFI shielding validation to prevent signal interference
Hermetic sealing and high-voltage dielectric withstand testing

Our IPC-certified technicians and inspectors ensure that each product meets stringent aerospace, military, and industrial specifications—delivering unmatched reliability and peace of mind.

Full-Service Engineering, Design, and Machining — All Under One Roof

From concept to completion, XACT Technologies offers end-to-end engineering and manufacturing services, streamlining the design and production process for even the most complex cable assemblies.

Our In-House Capabilities Include:

3D design and modeling for rapid concept development
Custom mold and connector fabrication using advanced CNC machining
Tooling design and prototyping for unique interconnect challenges
Electro-mechanical integration to meet system-level requirements
Close customer collaboration to ensure performance, functionality, and compliance

By keeping engineering, design, and manufacturing in-house, we maintain complete control over quality, accelerate production timelines, and provide cost-effective, custom-tailored solutions without compromise.

ESD-Safe Manufacturing for Sensitive Electronics

Understanding the critical nature of electrostatic discharge, our facility adheres to strict ESD safety protocols throughout the assembly process—protecting sensitive components and preserving signal integrity.

Specializing in High-Complexity Assemblies:

Multi-conductor and high-complexity wiring configurations
Precision soldering and high-density terminations
Shielded, hermetically sealed cable systems for EMI/RFI protection
Signal and power distribution harnesses for advanced electronics

Certified for Aerospace and Defense Applications

As an AS9100D-certified facility, we are committed to manufacturing solutions that comply with the highest aerospace and defense quality standards.

Key Certifications and Capabilities:

MIL-SPEC and AS-grade cable assemblies for aerospace and military use
QPL-approved connectors and harnesses
Custom-built assemblies for military vehicles, avionics, weapon systems, and secure communications
Full traceability and documentation for defense contracting compliance

Built to Perform in the Harshest Environments

Our ruggedized cable assemblies are trusted in some of the most extreme operating environments worldwide. Whether it’s the battlefield, the oilfield, or the flight deck, our solutions deliver unmatched durability and performance.

Industries We Serve:

Military & Defense – Tactical communication systems, vehicle wiring, avionics, weapons platforms
Aerospace – High-speed data cables, EMI-shielded harnesses, cockpit systems
Mining & Oil & Gas – Explosion-proof, corrosion-resistant, and armored cordsets for hazardous locations
Transportation – Heavy-duty, vibration-resistant wiring for rail, off-road, and industrial vehicles
Industrial Automation – Robotics, control systems, and factory automation in demanding environments

Visit Our Houston Facility — See the XACT Technologies Difference

We welcome engineers, program managers, and sourcing teams to tour our Houston, Texas facility and see firsthand how we bring high-reliability cable assemblies to life. Our dedicated team is ready to collaborate with you on tailored solutions that meet your exact requirements—on time and on budget.

Schedule a Visit or Start a Project Today

If you’re looking for a trusted partner in custom cable manufacturing with deep expertise in aerospace, defense, oil & gas, and industrial markets, let’s connect.

Contact us today to schedule a tour or discuss your next project!

Link to our Calgary location

In military operations, speed, reliability, and durability are critical — equipment must be deployed quickly and securely without compromising performance. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, delivers custom overmolded military connectors engineered to simplify installation while withstanding the toughest mission environments.

Our overmolded connector solutions streamline field deployment by eliminating the need for secondary strain relief components, reducing installation time and complexity. These connectors feature a ruggedized, professional finish that delivers lasting durability and reliable electrical performance under extreme battlefield, aerospace, and naval conditions.

Advantages of Overmolded Connectors from Xact EMS:

Faster, Simplified Installation – Integrated strain relief reduces setup time and effort.
Rugged Field-Ready Design – Withstands harsh mechanical, environmental, and chemical exposure.
Clean, Professional Appearance – Sleek overmolded finish ideal for high-visibility and mission-critical equipment.
Long-Term Reliability – Protects against vibration, shock, EMI, moisture, and contaminants.

Military-Grade Connectors We Commonly Support:

MIL-DTL-38999 – High-performance circular connectors with EMI shielding for aerospace, defense, and communications.
MIL-DTL-5015 – Rugged power and signal connectors for military vehicles, weapons systems, and ground support.
MIL-DTL-26482 – Compact bayonet-style connectors used in avionics, radios, and tactical gear.
MIL-DTL-83513 (Micro-D) – Miniature high-density connectors for UAVs, drones, and portable electronics.
MIL-DTL-24308 (D-Sub) – Durable data and signal connectors found in military computers, control panels, and comms systems.
MIL-DTL-83723 – Hybrid connectors built for high-vibration, high-temperature environments like aircraft and ground vehicles.
ARINC 600 & 404 – Modular aerospace-grade connectors for military avionics and navigation platforms.
VG95234 – Reverse bayonet connectors used in battlefield communication and command equipment.

Built for Modern Military Systems:

Whether it’s combat-ready vehicles, naval platforms, airborne systems, or tactical communications, Xact EMS delivers fully customized overmolded solutions engineered to meet the strict performance and durability standards required by today’s defense technologies.

From military aviation and naval defense to secure battlefield communication networks, our connectors ensure mission success through dependable, fast-deploy solutions.

Space and weight savings are mission-critical in today’s advanced military and aerospace platforms, where every gram and inch count toward performance, efficiency, and survivability. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, specializes in custom overmolded cable assemblies that deliver compact, lightweight, and high-performance interconnect solutions — engineered for the most demanding mission profiles.

Our overmolded military connectors combine rugged durability with space-efficient designs, offering high-density and lightweight solutions that reduce bulk without sacrificing reliability or performance. Using precision molding techniques, we create custom assemblies that meet tight spatial constraints while providing superior mechanical protection, environmental sealing, and EMI shielding — ensuring uninterrupted operation in combat and aerospace environments.

Key Advantages of Overmolded Assemblies from Xact EMS:

Reduced Size & Weight – Streamlined profiles ideal for space-constrained applications such as UAVs, aircraft, and soldier-worn electronics.
Enhanced Durability – Molded strain relief and robust housing for long-term reliability under extreme conditions.
Superior EMI Shielding – Advanced materials and designs to prevent signal degradation in electronically noisy environments.
Environmental Protection – Sealed against moisture, chemicals, dust, and temperature extremes to ensure field readiness.
Customizable Form Factors – Tailored to meet unique design and performance requirements.

Military-Grade Connectors We Regularly Support:

MIL-DTL-38999 – High-density circular connectors with advanced EMI shielding, trusted for aerospace, ground vehicles, and mission-critical communications.
MIL-DTL-5015 – Rugged power and signal connectors designed for military vehicles, weapons systems, and heavy equipment.
MIL-DTL-26482 – Compact, bayonet-style connectors ideal for avionics, unmanned systems, and portable tactical gear.
MIL-DTL-83513 (Micro-D) – Ultra-compact, high-density connectors for UAVs, missile systems, and soldier-worn technologies.
MIL-DTL-24308 (D-Sub) – Reliable data and signal connectors widely used in command and control, navigation, and communications equipment.
MIL-DTL-83723 – Hybrid circular connectors built for high-vibration and high-temperature military and aerospace environments.
ARINC 600 & 404 – Modular aerospace connectors supporting complex avionics, radar, and navigation systems.
VG95234 – Reverse bayonet connectors for robust military communications and battlefield systems.

Applications Designed for Space-Constrained, High-Stakes Environments:

At Xact EMS, we provide rugged yet lightweight overmolded solutions engineered for:

Next-generation fighter jets and rotary aircraft
Compact soldier-worn communications and targeting systems
Unmanned aerial vehicles (UAVs), drones, and autonomous defense platforms
Missile guidance and high-speed munitions systems
Battlefield networking and portable military electronics
Vehicle-based C4ISR and advanced situational awareness systems

Why Xact EMS?

When your application demands lightweight, high-performance connectivity that stands up to the harshest operational environments, Xact EMS delivers precision-engineered overmolded assemblies that meet and exceed military and aerospace standards. Our team works closely with defense OEMs to design, prototype, and produce solutions that balance form, function, and survivability in the field.

Xact EMS — Your Partner for Compact, Rugged, and Mission-Ready Overmolded Interconnects.

Overmolded circular connectors enhance performance by shielding against electromagnetic interference (EMI), providing strain relief, mechanical reinforcement, and environmental protection. These connectors ensure secure electrical connections, maintaining signal integrity and reliable data transmission in mission-critical applications.

Amphenol Circular Connector Series

62GB – Compact, multi-contact connectors with bayonet coupling for dependable AC/DC connections.
62IN Series – Environmentally resistant connectors with a three-point bayonet coupling, ideal for military and industrial applications.
97B Reverse Bayonet – MIL-DTL-5015 compliant connectors with quick-lock bayonet coupling for enhanced shock and vibration resistance.
Amphe-Ex – Explosion-proof connectors designed for hazardous environments, compatible with copper, coaxial, and fiber optics.
Amphe-GTR – High-power, IP67-rated connectors featuring RADSOK® technology, capable of handling up to 120A.
Amphe-HST – Heat shrink tubing solutions resistant to chemicals and solvents, available in various shrink ratios.
Amphe-Lite – Composite-bodied connectors based on 38999 Series III, optimized for extreme environments.
Amphe-PD™ – Touch-proof, rectangular high-power connectors featuring a secure push-pull coupling.
Amphe-Phase – High-current, single-pin connectors with IP2X finger-proof protection and bayonet locking.
ARC Series™ – Rectangular, environmentally sealed connectors designed for high-density pin configurations.
ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and robust latching mechanisms.
AUTOMATE Mini-FAKRA – Compact, high-performance automotive interconnects for next-generation vehicle technology.
Cable Joiner & FICX – Quick-install cable joiners designed for various wire sizes and applications.
Ceres – Waterproof circular connectors available in multiple sizes for enhanced environmental protection.
CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
Coaxial Inserts – Size 8 coaxial inserts tailored for DIN and D-Sub applications.
CONEC IP67 Power Bayonet – Industrial-grade connectors with bayonet locking for secure, high-strength connections.
CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for fast and reliable installation.
CONEC M12x1 X-Coding – High-speed data connectors optimized for industrial networking applications.
DHR Downhole Rotatable – High-temperature, rotatable connectors built for harsh downhole environments.

Common Applications

Aerospace Avionics – High-reliability connectors for aircraft communication, navigation, and flight control systems.
Medical Monitoring – Precision-engineered interconnects for patient monitoring devices, diagnostic equipment, and wearable medical technology.
Industrial Control Systems – Rugged connectors designed for automation, PLCs, and factory machinery.
Renewable Energy Systems – Durable, weather-resistant solutions for solar power, wind turbines, and energy storage applications.
Military-Grade Electronics – Mission-critical interconnects for defense communication, radar systems, and tactical equipment.

For precision-engineered, high-performance solutions, Xact EMS is your trusted partner for custom overmolded circular connectors.

Overmolding significantly improves the sealing performance of circular connectors, protecting them from water, chemicals, and extreme temperatures. This makes them ideal for demanding outdoor and industrial applications where exposure to harsh conditions is unavoidable.

Amphenol Circular Connector Series

62GB – Compact, multi-contact connectors with bayonet coupling for secure AC/DC connections.
62IN Series – Environmentally resistant connectors with three-point bayonet coupling, ideal for military and industrial applications.
97B Reverse Bayonet – MIL-DTL-5015 compliant connectors with quick-lock bayonet coupling for superior shock and vibration resistance.
Amphe-Ex – Explosion-proof connectors designed for hazardous environments, compatible with copper, coaxial, and fiber optics.
Amphe-GTR – High-power, IP67-rated connectors featuring RADSOK® technology, supporting up to 120A.
Amphe-HST – Heat shrink tubing solutions resistant to chemicals and solvents, available in multiple shrink ratios.
Amphe-Lite – Composite-bodied connectors based on 38999 Series III, optimized for extreme environments.
Amphe-PD™ – Touch-proof, rectangular high-power connectors featuring a secure push-pull coupling.
Amphe-Phase – High-current, single-pin connectors with IP2X finger-proof protection and bayonet locking.
ARC Series™ – Rectangular, environmentally sealed connectors designed for high-density pin configurations.
ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and secure latching.
AUTOMATE Mini-FAKRA – Compact, high-performance automotive interconnects for next-generation vehicle technology.
Cable Joiner & FICX – Quick-install cable joiners designed for various wire sizes and applications.
Ceres – Waterproof circular connectors available in multiple sizes for enhanced environmental protection.
CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
Coaxial Inserts – Size 8 coaxial inserts tailored for DIN and D-Sub applications.
CONEC IP67 Power Bayonet – Industrial-grade connectors with bayonet locking for secure, high-strength connections.
CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for fast and reliable installation.
CONEC M12x1 X-Coding – High-speed data connectors optimized for industrial networking applications.
DHR Downhole Rotatable – High-temperature, rotatable connectors built for harsh downhole environments.

Custom Overmolded Solutions by XACT EMS

XACT EMS specializes in designing and manufacturing custom overmolded circular connectors tailored to the specific demands of various industries. Our advanced engineering ensures superior durability, reliability, and long-term performance, making us a trusted provider of mission-critical connectivity solutions.

Industries & Applications

Our overmolded Amphenol connectors provide rugged, high-performance connectivity in challenging environments, including:

Oil & Gas – Reliable interconnects for drilling, exploration, and refinery operations.
Defense – Rugged connectors designed for military vehicles, communication systems, and mission-critical equipment.
Medical Imaging – Precision-engineered solutions for MRI, CT scanners, and diagnostic devices.
Agricultural Equipment – Durable connectors for heavy machinery, GPS systems, and automated farming technology.
Automotive Manufacturing – High-reliability interconnects for robotics, assembly lines, and production automation.

Overmolding enhances the strength and longevity of circular connectors by forming a protective shield against moisture, dust, extreme temperatures, and mechanical stress. This ruggedized design ensures reliable performance in mission-critical applications where durability is essential.

Amphenol Circular Connector Series

Xact EMS specializes in overmolded solutions for a variety of Amphenol circular connectors, designed to meet the needs of demanding industries:

62GB – Compact, multi-contact connectors with bayonet coupling for AC/DC applications.
62IN Series – Environmental-resistant connectors with three-point bayonet coupling, widely used in military and industrial settings.
97B Reverse Bayonet – MIL-DTL-5015 compliant connectors with quick-lock bayonet coupling for superior shock and vibration resistance.
Amphe-Ex – Explosion-proof connectors built for hazardous environments, compatible with copper, coaxial, and fiber optics.
Amphe-GTR – High-power, IP67-rated connectors featuring RADSOK® technology, supporting up to 120A.
Amphe-HST – Chemical and solvent-resistant heat shrink tubing solutions available in multiple shrink ratios.
Amphe-Lite – Rugged, composite connectors based on 38999 Series III, built for extreme environments.
Amphe-PD™ – Touch-proof, rectangular high-power connectors with push-pull coupling for secure connections.
Amphe-Phase – High-current, single-pin connectors with IP2X finger-proof protection and bayonet locking.
ARC Series™ – Rectangular, environmentally sealed connectors ideal for high-density applications.
ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and secure latching.
AUTOMATE Mini-FAKRA – Space-saving, high-performance automotive interconnects for next-generation vehicles.
Cable Joiner & FICX – Quick-install cable joiners designed for various cable sizes and applications.
Ceres – Waterproof circular connectors available in multiple sizes, built for harsh conditions.
CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
Coaxial Inserts – Size 8 coaxial inserts designed for DIN and D-Sub applications.
CONEC IP67 Power Bayonet – Industrial connectors with bayonet locking for robust, secure connections.
CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for simplified installation.
CONEC M12x1 X-Coding – High-speed data connectors optimized for industrial networking applications.
DHR Downhole Rotatable – High-temperature, rotatable connectors engineered for extreme downhole environments.

Custom Overmolded Solutions by Xact EMS

Xact EMS delivers precision-engineered overmolded circular connectors, designed to withstand harsh conditions while ensuring consistent, long-term reliability. Our team tailors each solution to meet specific industry requirements, guaranteeing optimal performance.

Industries & Applications

Our overmolded Amphenol connectors are trusted across a range of high-performance industries, including:

Industrial automation – Reliable connectivity solutions for factory automation and robotics.
Aerospace – Rugged interconnects for avionics, satellites, and defense systems.
Military & defense – Battle-tested solutions for ground vehicles, tactical communication, and ruggedized equipment.
Medical devices – Precision-engineered connectors for diagnostic and life-saving medical technologies.
Transportation – High-performance interconnects for automotive, rail, and electric vehicle applications.
Renewable energy – Weather-resistant connectors for solar, wind, and energy storage systems.

With uncompromising quality and advanced engineering, Xact EMS provides overmolded solutions that deliver unmatched performance and reliability in the most demanding environments.

Xact EMS: Precision-Engineered Cable Assemblies & Overmolded Military Connectors

Xact EMS is a leading AS9100-certified and CMMC Level 2-compliant manufacturer specializing in custom cable assemblies and interconnect solutions for defense, aerospace, and high-reliability applications. With state-of-the-art production facilities in the United States and Canada, we deliver mission-critical connectivity solutions that meet the most stringent military standards.

Overmolded Military Connectors: Engineered for Extreme Conditions

Our expertise in overmolding military-grade connectors ensures superior durability, protection, and reliability in demanding environments. Overmolding creates a seamless, ruggedized barrier that enhances mechanical strength while shielding against:

Extreme temperatures – Withstands harsh thermal fluctuations in aerospace and battlefield conditions.
Moisture & contaminants – Provides a watertight seal against dust, chemicals, and humidity.
Shock & vibration – Absorbs impact forces to maintain uninterrupted connectivity in high-motion applications.
EMI/RFI interference – Reduces electromagnetic interference for secure, noise-free signal transmission.

Military-Grade Connectors We Overmold

We specialize in overmolded solutions for a wide range of military and aerospace connectors, including:

MIL-DTL-38999 – High-performance circular connectors with EMI shielding for aerospace and ground systems.
MIL-DTL-5015 – Rugged power and signal connectors ideal for military vehicles and heavy equipment.
MIL-DTL-26482 – Compact, bayonet-coupled connectors used in avionics and tactical communications.
MIL-DTL-83513 (Micro-D) – Miniature, high-density connectors designed for UAVs, missile systems, and portable electronics.
MIL-DTL-24308 (D-Sub) – Durable data and signal connectors for military control systems and computing platforms.
MIL-DTL-83723 – Hybrid connectors built for high-vibration aerospace and ground applications.
ARINC 600 & 404 – Modular aviation connectors for military avionics and secure communications.
VG95234 – Reverse bayonet connectors commonly used in military radio and communications systems.

Trusted for Mission-Critical Applications

Xact EMS overmolded solutions enhance performance in demanding military and aerospace environments, ensuring secure, uninterrupted signal transmission for:

Military ground vehicles – Tanks, armored personnel carriers (APCs), and tactical transport.
Avionics & aerospace – Fighter jets, drones, and satellite communication systems.
Radar & sensor systems – Secure battlefield intelligence and surveillance networks.
Naval & marine defense – Shipboard power and communications infrastructure.
Secure data transmission networks – High-speed, interference-resistant military communication links.

With a commitment to quality, reliability, and innovation, Xact EMS delivers battle-proven connectivity solutions that exceed military specifications and keep critical operations running flawlessly.