Xact EMS: Precision-Engineered Cable Assemblies & Overmolded Military Connectors
Xact EMS is a leading AS9100-certified and CMMC Level 2-compliant manufacturer specializing in custom cable assemblies and interconnect solutions for defense, aerospace, and high-reliability applications. With state-of-the-art production facilities in the United States and Canada, we deliver mission-critical connectivity solutions that meet the most stringent military standards.
Overmolded Military Connectors: Engineered for Extreme Conditions
Our expertise in overmolding military-grade connectors ensures superior durability, protection, and reliability in demanding environments. Overmolding creates a seamless, ruggedized barrier that enhances mechanical strength while shielding against:
- Extreme temperatures – Withstands harsh thermal fluctuations in aerospace and battlefield conditions.
- Moisture & contaminants – Provides a watertight seal against dust, chemicals, and humidity.
- Shock & vibration – Absorbs impact forces to maintain uninterrupted connectivity in high-motion applications.
- EMI/RFI interference – Reduces electromagnetic interference for secure, noise-free signal transmission.
Military-Grade Connectors We Overmold
We specialize in overmolded solutions for a wide range of military and aerospace connectors, including:
- MIL-DTL-38999 – High-performance circular connectors with EMI shielding for aerospace and ground systems.
- MIL-DTL-5015 – Rugged power and signal connectors ideal for military vehicles and heavy equipment.
- MIL-DTL-26482 – Compact, bayonet-coupled connectors used in avionics and tactical communications.
- MIL-DTL-83513 (Micro-D) – Miniature, high-density connectors designed for UAVs, missile systems, and portable electronics.
- MIL-DTL-24308 (D-Sub) – Durable data and signal connectors for military control systems and computing platforms.
- MIL-DTL-83723 – Hybrid connectors built for high-vibration aerospace and ground applications.
- ARINC 600 & 404 – Modular aviation connectors for military avionics and secure communications.
- VG95234 – Reverse bayonet connectors commonly used in military radio and communications systems.
Trusted for Mission-Critical Applications
Xact EMS overmolded solutions enhance performance in demanding military and aerospace environments, ensuring secure, uninterrupted signal transmission for:
- Military ground vehicles – Tanks, armored personnel carriers (APCs), and tactical transport.
- Avionics & aerospace – Fighter jets, drones, and satellite communication systems.
- Radar & sensor systems – Secure battlefield intelligence and surveillance networks.
- Naval & marine defense – Shipboard power and communications infrastructure.
- Secure data transmission networks – High-speed, interference-resistant military communication links.
With a commitment to quality, reliability, and innovation, Xact EMS delivers battle-proven connectivity solutions that exceed military specifications and keep critical operations running flawlessly.
