Military Assemblies
Protect Your Assets With XACT EMS
Mission-Critical Military Assemblies
XACT EMS is one of the leading sources for build-to-print, and custom-designed cables and wiring harnesses. We understand that your products cannot fail, because lives depend on it. Our discreet wire harnesses and multi-breakout molded jacketed cables play an essential role in mission-critical military applications, including fighter jets, maritime platforms, and army vehicles.
Products
A3354745-001-0
881335-2
881335-1
7019609
903528-1
RT15002R0061-1
11023F1038 (DFH)
11023F1038 (DFH)
Industries
Certifications
Canadian Controlled Goods Directorate (CGD) Registration #25719
Joint Certification Program (JCP) #0056892
IPC-A-620 & IPC-J-STD-001, Class 2 & 3
IPC/WHMA-A-620 & MIL-STD Wiring
IPC RoHS Compliance Certification
AS9100: 2016 Certification
ISO 9001:2015 Certification
NATO Cage Code: L1030
Quality-Controlled Military Assemblies
Our state-of-the-art production facility is equipped for rapid mobilization to handle urgent requirements. We optimize our supply chains and use strategic inventory management to exceed customer expectations and help them overcome the challenges of tight turnarounds. Our cables are tested multiple times for 100% quality control and given serial numbers for complete traceability. We build custom jacketed cable designs that range from full in-house construction using SAE-AMS-DTL-23053/1 Neoprene, MIL-DTL-27500 and MIL-W-22759 discrete wire with multiple A-A-59569 shielding braids and everything required in between. We also manufacture using pre-built TPU jacketed cables, such as MIL-DTL-3432 (CO) sourced from best in class manufacturers.
The XACT EMS Commitment
Guaranteed Quality
Quality is integral to our company’s culture. Our lean manufacturing environment, our commitment to continuous improvement, and our extensive testing and inspecting of products ensure quality and builds trust, success, and lasting partnerships.
Rapid Turnaround
When you have deadlines to meet, we deliver. We are customer-centric and strive to provide exceptional customer service and response times to ensure industry-leading performance and on-time delivery, striving to achieve perfect order delivery every time.
Turnkey Solutions
From concept to completion, we deliver innovative and customized solutions. Our turnkey solutions include Cable Assemblies, Wiring Harnesses, Panel Assemblies, and programs and services for inventory and product management and deployment.
| DESC | US Army/OEM Part No. | USMC Part No. |
|---|---|---|
| W1, Processor Unit (PU) Power Cable Assembly |
866003-X, 866004-X, 889520-X, 872858-X |
07006B0031-XYY, 7011031-B03, 12023A3012-YY |
| W1A, BFT2 Transceiver Data & Power Cable |
170382-X, 170383-X, 176631-X, 176640-X, 176643-X, 881278-X, 881317-X, A1-35997D |
07006B0041-WWWXXXYY, 07006B0046-UUUWWWXXXYYZZ, 7011046-UUUWWWXXXYY |
| W1B, BFT2 Transceiver Data & Power Extension Cable Assembly |
170407-X, 176646-X, 176647-X, 881317-X |
07006B0042-YY, 7011042 |
| W1C, AC Power Supply Cable Assembly | 881319-1 | 08002B0092 |
| W1D, DAGR Power Cable | 170381-X, 881321-X | 07006B0033-XXXYY |
| W1P, PMA Power Cable Assembly |
170376-X, 170377-X, 170463-X, 170493-X |
07006B0032-XYY, 12023A3011-YY, 7011032-B02 |
| W1X, PU & PMA Power Cable Assembly | N/A |
10017B0030, 7011030, 03002B7638, 03002B7641 |
| W1Y, KGV-72 Power Cable Assembly | 170369-X, 176628-X |
07006B0043-WWWXXXYY, 7011043-24004501 |
| W1Z, MT2011 Adapter Cable |
170408-1, 176641-X, 176642-X |
07006B0047-WWWYY, 7011047-09002 |
| W2, Display Unit (DU) Cable Assembly |
881327-X (<13ft), 903528-1 (15ft), 903589-1 (25ft) |
07006B0019-YY (≤ 12ft - Str), 07006B0020-YY (≤ 12ft - 90deg), 07006B0027-YY (13-18ft), 07006B0028-YY (19-24ft) |
| W2A, MRC-DU Cable Assembly | N/A | 07006B0021-YY |
| W2B, PU J6 TO SVGA | 889554-1 | 07006B0061-YY |
| W3, Serial Interface Adapter Device (SIAD) | 881331-1 |
07006B0180 & 07006B0182-YY Cable or 07006B0183-XXXYYY |
| W3A, SIAD Interface Cable Assy | N/A |
07006B0182-YY, 07006B0183-XXXYYY |
| W3B, DAGR TO PU Cable Assy | N/A | 07006B0068-XXXYYYZZZ |
| W1030, GPS Antenna Cable Assy | 170414-X | 07006B0051-YY, 07006B0052-YY |
| W3P, DAGR TO SIAD Cable | 881335-X, 872855-X | 07006B0056-YY |
| DAGR RS-422 Pigtail Cable | N/A | 07006B0057-YY |
| DAGR Surge Suppressor PWA | N/A | 08002B0105 |
| Surge Suppressor Plastic Support | N/A | 07006B0156 |
| W3T, KGV-72 to PU J7 Cable | N/A | 07006B0049-XXXYY |
| W3V, PU J4 USB Breakout Cable Assembly | N/A | 07006B0022-XXXYY, 7011022-02 |
| W3X, PU J5 USB Breakout Cable Assembly | N/A | 07006B0023-YY, 7011024 |
| W4, PU Audio to Intercomm Cable Assembly | 881263-X, 881270-X | 07006B0055-YY |
| W7, J7 EIAD TO PU Cable Assy | 8900-36701-XXXX |
07006B0025-XXXYY, 07006B0026-XXXYY |
| W7F, J7 EIAD TO KGV-72 Cable | N/A |
07006B0045-XXXYY, 7011045-XXXYY |
| Power Module Assembly (PMA) | 170306-1 | 08002B0190 |
| PMA Wiring Harness | 170325 | 08002B0191 |
Benefits of XACT EMS Military Assemblies
At XACT EMS, we specialize in turnkey and partial product design and development solutions, as well as dedicated rapid development and prototyping. Our state-of-the-art facility allows us to build and test standard/custom cables alongside RF, semi-rigid coax and fiber optic assemblies. Some of our differentiators include supply chain risk mitigation and procurement, continuous quality improvement, in-house testing, strategy, design, development, and aftermarket services, including field upgrades and spares, maintenance, warranties, and repairs. In addition to mass production, we also provide high-mix and low-volume lean manufacturing for mission-critical environments.
