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XACT EMS: Custom Cable Solutions for the Oilfield

At XACT Engineered Manufacturing Services, we understand that the oilfield presents unique challenges that demand reliable and robust cable solutions. With our state-of-the-art manufacturing facilities in Houston and Calgary, we are dedicated to serving the oil and gas industry with high-quality custom cable assemblies specifically designed for the rigors of the field.


Tailored Solutions for the Oilfield

Our expertise in custom cable assembly enables us to create solutions that meet the stringent requirements of oilfield applications. Whether it’s harsh weather conditions, exposure to corrosive elements, or the need for enhanced durability, our cables are engineered to perform. Here’s how we do it:

  1. Specialized Design: We leverage advanced 3D modeling and injection molding techniques to design cable assemblies that withstand extreme conditions. Our in-house engineering team collaborates closely with clients to ensure that every assembly is tailored to specific application needs.
  2. Ruggedized Components: Our custom cables feature ruggedized designs that include environmental sealing for moisture resistance and protection against abrasion. This ensures longevity and reliability in demanding oilfield environments, from drilling rigs to offshore platforms.
  3. Compliance and Quality: Our manufacturing processes adhere to rigorous standards, including MIL-Spec and ISO 9001 certifications. This commitment to quality assurance means you can trust that our cable assemblies will meet the highest industry benchmarks.
  4. Rapid Prototyping and Production: With our agile manufacturing capabilities, we offer quick turnaround times without sacrificing quality. Our facilities in Houston and Calgary are equipped to handle varying order sizes, providing flexibility for your projects with no minimum order quantities (MOQ).


Local Expertise, Global Reach

Having operations in both Houston and Calgary allows us to effectively serve our clients across North America. Our Houston facility is strategically positioned to cater to the vibrant oil and gas industry in the Gulf Coast region, while our Calgary location is well-equipped to support clients in the Canadian oilfields.

We take pride in our commitment to the oilfield sector, recognizing the critical role that reliable cable assemblies play in ensuring operational success. By choosing XACT, you gain a partner who understands the complexities of the oil and gas industry and is dedicated to delivering solutions that keep your operations running smoothly.


Join Us on the Journey

As we continue to grow and innovate, XACT Engineered Manufacturing Services remains steadfast in our commitment to the oilfield. Our focus on quality, performance, and customer satisfaction ensures that we are not just a supplier, but a valued partner in your operations.

Contact us today to learn more about our custom cable solutions for the oilfield and discover how we can help you meet your project requirements. Experience the difference with XACT—where excellence is built into every connection!


More Information

XACT Engineered Manufacturing Services is North America’s premier provider of high-reliability custom cable assemblies for ruggedized applications in defense, aerospace, oil and gas, mining, transportation, industrial automation, and harsh environment electronics. We specialize in engineered interconnect solutions designed to maintain signal integrity and power delivery under extreme conditions.

Our capabilities encompass advanced cable design, 3D CAD modeling, electromechanical simulation software, and rapid prototyping, and additive manufacturing (3D printing). We conduct thorough RF (VSWR) performance analysis, mechanical stress testing, and environmental validation testing, ensuring compliance with military-grade specifications and industry standards such as IPC/WHMA-A-620, J-STD-001, AS9100D, ISO 9001:2015, and NIST 800-171.

We excel in manufacturing overmolded and non-overmolded cable assemblies with complex connector geometries including circular, rectangular, and custom-shaped overmolds. Our solutions feature environmental sealing (IP-rated), electromagnetic interference (EMI) and radio frequency interference (RFI) shielding, and breakout configurations from 2 to 15 legs.

With expertise in meeting the most stringent specifications, we provide military and aerospace-grade cordsets and are known for our high performance in the harshest conditions such as the oilfield and mines. Our in-house machining capabilities allow for the design and production of custom injection molds, ensuring rapid prototyping and production and the ability to perform rubber molding such as Viton, EPDM, and Neoprene.

We are committed to lean manufacturing principles, offering turnkey solutions with quick turnaround times, no minimum order quantity (MOQ), and robust rework and repair services. For reliable, mission-critical cable assemblies, XACT EMS delivers precision-engineered solutions that support the most demanding operational environments.

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