Precision-Engineered Cable Solutions Built for Performance
At XACT EMS, we specialize in designing and manufacturing custom cable assemblies and wire harnesses that deliver exceptional durability and reliability. Our state-of-the-art facility in Calgary, Canada, is equipped with advanced technology and staffed by a team of experienced professionals dedicated to meeting the unique demands of industries such as:
- Aerospace & Defense
- Oil & Gas
- Mining
- Industrial Automation
- Transportation
- Telecommunications
With decades of expertise, we provide both molded and non-molded solutions, ensuring long-term performance in extreme environments.
Advanced Manufacturing for High-Performance Cable Assemblies
Our Calgary facility is designed to support precision engineering and quality-driven manufacturing, allowing us to produce cable assemblies that meet and exceed strict industry standards.
Custom Molded & Non-Molded Harness Solutions
We manufacture both overmolded and non-molded cable harnesses, engineered for:
- Enhanced mechanical strength and strain relief
- Superior protection against environmental factors like moisture, dust, and chemicals
- Long-lasting performance in high-stress applications
Key Capabilities Include:
- High- and low-pressure overmolding for custom encapsulation
- Ruggedized assemblies designed to withstand mechanical wear and impact
- Custom molding solutions for mission-critical applications
- Booted harness configurations for easy field servicing
Designed for Harsh and Challenging Conditions
Our cable assemblies are built to endure extreme environmental and operational stresses, making them ideal for applications requiring:
- Robust environmental sealing for moisture and chemical resistance
- EMI/RFI shielding for signal integrity in high-interference environments
- High-voltage insulation for electrical safety and reliability
- Durability in extreme temperatures, vibration, and mechanical stress
Rigorous Testing & Quality Control
At XACT EMS, we adhere to stringent testing protocols to guarantee that every cable assembly delivers unmatched reliability and performance in critical applications.
Our In-House Testing Capabilities Include:
- Mechanical stress and strain relief testing
- Electrical continuity and insulation resistance validation
- RF performance and VSWR testing for high-frequency applications
- Environmental stress testing, including thermal cycling and humidity resistance
- Compliance with aerospace and military standards such as MIL-STD-810 and AS9100D
- EMI/RFI shielding validation
- High-voltage dielectric withstand and hermetic sealing tests
Our IPC-certified technicians and inspectors ensure every assembly meets the most demanding industry specifications.
End-to-End Engineering, Design & Manufacturing
From initial concept to final production, our in-house engineering and manufacturing team provides seamless, high-quality solutions for even the most complex cable assembly projects.
Our Comprehensive Capabilities Include:
- 3D modeling and design for rapid prototyping
- Custom mold and connector fabrication using advanced CNC machining
- Electro-mechanical integration for specialized applications
- Tooling development and prototyping for unique interconnect challenges
- Collaborative engineering support to ensure functionality and compliance
By keeping design, prototyping, and production in one location, we maintain strict quality control, reduce lead times, and offer cost-effective solutions.
ESD-Safe Manufacturing for Sensitive Electronics
To protect delicate electronic components, we follow strict electrostatic discharge (ESD) safety measures throughout our assembly process—ensuring superior signal integrity and component longevity.
Expertise in High-Complexity Assemblies, Including:
- Multi-conductor and high-density wiring solutions
- Precision soldering and micro-termination techniques
- Shielded and hermetically sealed cable systems
- Power and signal distribution harnesses for advanced applications
Certified for Aerospace & Defense Applications
As an AS9100D-certified facility, we meet the rigorous quality standards required for aerospace, military, and defense applications.
Our Aerospace & Defense Capabilities Include:
- MIL-SPEC and AS-compliant cable assemblies for military and aviation use
- QPL-approved connectors and harnesses
- Custom-built solutions for tactical vehicles, avionics, weapons systems, and secure communications
- Full traceability and compliance documentation for defense contracts
Cable Assemblies for the Toughest Industries
Our custom-engineered solutions are trusted in some of the most demanding environments worldwide.
Industries We Serve:
- Aerospace & Defense – Tactical communications, avionics, high-speed data cables
- Oil & Gas – Explosion-proof, corrosion-resistant wiring for extreme conditions
- Mining – Heavy-duty cables for drilling, extraction, and transport operations
- Industrial Automation – Robotics, factory automation, and control systems
- Transportation – Ruggedized wiring for rail, off-road, and heavy equipment
Visit Our Calgary Facility & Experience the XACT Difference
We invite engineers, project managers, and procurement teams to tour our Calgary facility and see firsthand how we manufacture high-reliability cable assemblies with precision and expertise.
Our dedicated team is ready to collaborate on custom solutions designed to meet your exact performance and durability requirements—on time and within budget.
📞 Schedule a Tour or Discuss Your Next Project Today!
Let’s connect and explore how XACT EMS can deliver the high-performance cable solutions your industry demands.
