At XACT Engineered Manufacturing Services, we pride ourselves on being a leader in overmolded cable assemblies tailored for rugged environments. Our expertise in custom wiring harnesses and custom cable assemblies sets us apart in industries such as military, oil and gas, mining, and transportation.
๐ง Why Choose Our Overmolded Solutions?
We leverage advanced injection molding techniques to deliver high-reliability custom assemblies that ensure signal integrity and durability in the harshest conditions. Our commitment to quality and precision enables us to provide:
- Complex geometries for enhanced functionality and integration
- Environmental sealing (IP-rated) designs that withstand moisture and contaminants
- EMI/RFI shielding for superior performance in electrically noisy environments
With over 20 years of experience, our skilled team utilizes 3D CAD modeling and electromechanical simulation software to create engineered interconnect solutions that meet stringent specifications. We offer rapid prototyping, ensuring that your custom solutions are ready when you need them โ no minimum order quantities required!
๐ Capabilities at a Glance:
- Custom wiring harnesses and assemblies tailored to your specifications
- Advanced injection molding for molded and non-molded cable assemblies
- Compliance with industry standards such as MIL-Spec, IPC/WHMA-A-620, and ISO 9001
- Comprehensive testing including RF (VSWR) analysis, mechanical stress testing, and environmental validation
Whether you need a custom assembly for a military application or a ruggedized solution for the oil and gas industry, XACT EMS is here to deliver unparalleled performance and reliability.
๐ Ready to enhance your connections? Partner with XACT EMS for your next project and experience the difference in quality and service!
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XACT Engineered Manufacturing Services is North Americaโs premier provider of high-reliability custom cable assemblies for ruggedized applications in defense, aerospace, oil and gas, mining, transportation, industrial automation, and harsh environment electronics. We specialize in engineered interconnect solutions designed to maintain signal integrity and power delivery under extreme conditions.
Our capabilities encompass advanced cable design, 3D CAD modeling, electromechanical simulation software, and rapid prototyping, and additive manufacturing (3D printing). We conduct thorough RF (VSWR) performance analysis, mechanical stress testing, and environmental validation testing, ensuring compliance with military-grade specifications and industry standards such as IPC/WHMA-A-620, J-STD-001, AS9100D, ISO 9001:2015, and NIST 800-171.
We excel in manufacturing overmolded and non-overmolded cable assemblies with complex connector geometries including circular, rectangular, and custom-shaped overmolds. Our solutions feature environmental sealing (IP-rated), electromagnetic interference (EMI) and radio frequency interference (RFI) shielding, and breakout configurations from 2 to 15 legs.
With expertise in meeting the most stringent specifications, we provide military and aerospace-grade cordsets and are known for our high performance in the harshest conditions such as the oilfield and mines. Our in-house machining capabilities allow for the design and production of custom injection molds, ensuring rapid prototyping and production and the ability to perform rubber molding such as Viton, EPDM, and Neoprene.
We are committed to lean manufacturing principles, offering turnkey solutions with quick turnaround times, no minimum order quantity (MOQ), and robust rework and repair services. For reliable, mission-critical cable assemblies, XACT EMS delivers precision-engineered solutions that support the most demanding operational environments.