A person wearing gloves diligently works on electronic equipment, focusing on cable repair and circuit boards spread out on a blue table.

The Trusted Source for Custom Cable and Harness Prototypes

When it comes to custom cable and harness prototypes for the most demanding environments, Xact EMS stands out as Canada’s trusted source. With over 25 years of experience serving industries such as oil and gas, military, mining, transportation, robotics, and more, we specialize in designing and producing ruggedized cable assemblies that meet the highest standards of durability and performance.

Our facilities in Calgary and Houston offer a complete range of services, from prototype development to first article and in-house quality testing. With no minimum order quantities (MOQ) and a reputation for delivering reliable solutions in the harshest conditions, Xact EMS is your partner for custom cable assemblies.


25 Years of Building for Rugged Environments

Xact EMS has a proven track record of supplying custom wiring harnesses and cable assemblies for verticals that require extreme reliability. Our expertise includes:

  • Oil and Gas: From offshore drilling to downhole operations, our cables are built to withstand the most punishing conditions.
  • Military: We understand the exacting standards for military-grade cable assemblies, providing solutions that ensure mission-critical reliability.
  • Mining: In the depths of underground operations, our ruggedized cables endure intense pressure, vibration, and abrasion.
  • Transportation: We build robust wiring systems for heavy vehicles, rail, and aerospace, where performance and safety are paramount.
  • Robotics and Automation: For applications where precision and flexibility are key, our cables are designed to support seamless operation in industrial and hazardous settings.


Custom Prototyping with No MOQ

We recognize the need for flexibility in prototype development. Whether you require a single prototype or multiple units for testing, Xact EMS delivers custom cable assemblies without being bound by large minimum order quantities. This flexibility is critical in fast-moving industries where design adjustments and iterations are common.


In-House First Article Production and Testing

At our Calgary and Houston facilities, we offer full in-house services to streamline the prototype process. From the initial concept to the production of your first article, we ensure that every cable assembly is tailored to meet your exact requirements. This includes thorough inspections and testing to confirm compliance with design specifications, performance standards, and industry regulations.

Our in-house quality testing capabilities allow us to verify the electrical, mechanical, and environmental properties of each custom cable prototype. By controlling the entire process from design to testing, we reduce lead times, improve quality control, and enhance overall reliability.

Designed for Harsh Environments

The industries we serve require cables that can survive and perform in the most unforgiving conditions. From extreme temperatures and high pressures to exposure to chemicals and rough handling, Xact EMS’s ruggedized cables are engineered to deliver:

  • Durability: Designed to resist wear and tear, extending the lifespan of your equipment.
  • Reliability: Tested to perform consistently, even in the harshest field environments.
  • Safety: Built to meet or exceed industry standards, ensuring safe operation in critical applications.

Benefits for Engineers and Designers

Working with Xact EMS offers several key advantages for electromechanical engineers, electrical engineers, and cable and harness designers in Canada:

  • Rapid prototyping: Our end-to-end in-house services help accelerate your development timelines.
  • No MOQ: Prototype exactly what you need, without the pressure of large order requirements.
  • Comprehensive testing: We ensure your prototypes are tested to perform in extreme environments.
  • Decades of expertise: Leverage our 25 years of experience to create reliable, ruggedized solutions for your specific application.

Conclusion

As Canada’s source for custom cable and harness prototypes, Xact EMS brings 25 years of experience to industries that demand durability, performance, and safety. Our flexible approach, no MOQ requirements, and in-house testing capabilities ensure that you get exactly what you need—fast and with the reliability you expect.

Whether you’re working in oil and gas, military, mining, or other ruggedized sectors, trust Xact EMS to deliver prototypes built for the toughest conditions.

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