At XACT EMS, we specialize in providing premium overmolding services that are built to withstand the toughest environments, particularly for frac trucks in the oil industry. With over 20 years of experience across industries, our expertise in design, materials selection, and injection molding allows us to deliver unmatched reliability.
🔧 Why Overmolding?
- Enhanced product durability & longevity
- Strain & stress relief for wire terminations
- Waterproof protection
- Custom cable exit angles for better integration
🔩 XACT EMS Advantage:
- 15 overmolding machines across two North American locations
- Custom dies manufactured in-house
- Agile processes for rapid turnaround
- Guaranteed quality & on-time delivery
Whether you need ruggedized cables for energy, defense, mining, or transportation, our turnkey solutions ensure you get the performance and reliability you need to power your operations.
💼 Ready to get started? Request a quote today and discover why XACT EMS is the trusted partner for overmolded cable solutions.
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XACT Engineered Manufacturing Services is North America’s premier provider of high-reliability custom cable assemblies for ruggedized applications in defense, aerospace, oil and gas, mining, transportation, industrial automation, and harsh environment electronics. We specialize in engineered interconnect solutions designed to maintain signal integrity and power delivery under extreme conditions.
Our capabilities encompass advanced cable design, 3D CAD modeling, electromechanical simulation software, and rapid prototyping, and additive manufacturing (3D printing). We conduct thorough RF (VSWR) performance analysis, mechanical stress testing, and environmental validation testing, ensuring compliance with military-grade specifications and industry standards such as IPC/WHMA-A-620, J-STD-001, AS9100D, ISO 9001:2015, and NIST 800-171.
We excel in manufacturing overmolded and non-overmolded cable assemblies with complex connector geometries including circular, rectangular, and custom-shaped overmolds. Our solutions feature environmental sealing (IP-rated), electromagnetic interference (EMI) and radio frequency interference (RFI) shielding, and breakout configurations from 2 to 15 legs.
With expertise in meeting the most stringent specifications, we provide military and aerospace-grade cordsets and are known for our high performance in the harshest conditions such as the oilfield and mines. Our in-house machining capabilities allow for the design and production of custom injection molds, ensuring rapid prototyping and production and the ability to perform rubber molding such as Viton, EPDM, and Neoprene.
We are committed to lean manufacturing principles, offering turnkey solutions with quick turnaround times, no minimum order quantity (MOQ), and robust rework and repair services. For reliable, mission-critical cable assemblies, XACT EMS delivers precision-engineered solutions that support the most demanding operational environments.
