In military operations, performance and reliability are non-negotiable — no matter the environment. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, delivers custom overmolded military connectors engineered for the toughest mission-critical applications.
Our overmolded connector solutions are built to withstand extreme conditions, offering exceptional environmental sealing that protects against water, chemicals, dust, and temperature extremes. Advanced EMI shielding ensures secure and interference-free communication, even in high-risk battlefield and aerospace environments.
Military-Grade Connectors We Commonly Support:
- MIL-DTL-38999 – High-performance circular connectors featuring robust EMI shielding for aerospace, communications, and ground systems.
- MIL-DTL-5015 – Ruggedized power and signal connectors ideal for military vehicles, weapons systems, and ground support equipment.
- MIL-DTL-26482 – Compact, bayonet-style connectors optimized for avionics, ground vehicles, and tactical communication systems.
- MIL-DTL-83513 (Micro-D) – Miniature high-density connectors used in UAVs, handheld devices, and compact military electronics.
- MIL-DTL-24308 (D-Sub) – Reliable data and signal connectors utilized in military control panels, computers, and interface systems.
- MIL-DTL-83723 – Hybrid circular connectors designed to perform in high-vibration, high-temperature environments such as aircraft and combat vehicles.
- ARINC 600 & 404 – Modular aerospace-grade connectors for advanced military avionics and navigation systems.
- VG95234 – Reverse bayonet connectors commonly deployed in military communication and field equipment.
Built for Mission-Critical Applications:
From ground control stations to unmanned aerial systems (UAS) and defense communication platforms, Xact EMS’s overmolded connectors deliver superior mechanical strength, EMI protection, and long-term durability. Our solutions are tailored to meet the demands of combat-ready environments where failure is not an option.
Common Applications:
- Tactical radio and communication systems
- Satellite uplink and downlink terminals
- UAV and drone avionics
- GPS navigation and positioning systems
- Defense-grade power and signal distribution networks
When your mission demands rugged, reliable connectivity, Xact EMS is your trusted partner for precision-engineered, overmolded military connector assemblies.
