In military operations, speed, reliability, and durability are critical — equipment must be deployed quickly and securely without compromising performance. Xact EMS, an AS9100-certified and CMMC Level 2-compliant manufacturer, delivers custom overmolded military connectors engineered to simplify installation while withstanding the toughest mission environments.
Our overmolded connector solutions streamline field deployment by eliminating the need for secondary strain relief components, reducing installation time and complexity. These connectors feature a ruggedized, professional finish that delivers lasting durability and reliable electrical performance under extreme battlefield, aerospace, and naval conditions.
Advantages of Overmolded Connectors from Xact EMS:
- Faster, Simplified Installation – Integrated strain relief reduces setup time and effort.
- Rugged Field-Ready Design – Withstands harsh mechanical, environmental, and chemical exposure.
- Clean, Professional Appearance – Sleek overmolded finish ideal for high-visibility and mission-critical equipment.
- Long-Term Reliability – Protects against vibration, shock, EMI, moisture, and contaminants.
Military-Grade Connectors We Commonly Support:
- MIL-DTL-38999 – High-performance circular connectors with EMI shielding for aerospace, defense, and communications.
- MIL-DTL-5015 – Rugged power and signal connectors for military vehicles, weapons systems, and ground support.
- MIL-DTL-26482 – Compact bayonet-style connectors used in avionics, radios, and tactical gear.
- MIL-DTL-83513 (Micro-D) – Miniature high-density connectors for UAVs, drones, and portable electronics.
- MIL-DTL-24308 (D-Sub) – Durable data and signal connectors found in military computers, control panels, and comms systems.
- MIL-DTL-83723 – Hybrid connectors built for high-vibration, high-temperature environments like aircraft and ground vehicles.
- ARINC 600 & 404 – Modular aerospace-grade connectors for military avionics and navigation platforms.
- VG95234 – Reverse bayonet connectors used in battlefield communication and command equipment.
Built for Modern Military Systems:
Whether it’s combat-ready vehicles, naval platforms, airborne systems, or tactical communications, Xact EMS delivers fully customized overmolded solutions engineered to meet the strict performance and durability standards required by today’s defense technologies.
From military aviation and naval defense to secure battlefield communication networks, our connectors ensure mission success through dependable, fast-deploy solutions.
