Close-up of vibrant cable assemblies and harnesses, featuring connectors, labeled "Cable Assemblies/Harnesses" on the left. Expertly crafted by XACT Engineered Manufacturing Services, a leading custom cable manufacturer in North America.

North America’s Best Custom Cable Manufacturer: XACT Engineered Manufacturing Services

When it comes to finding a reliable partner for your custom cable assembly needs, look no further than XACT Engineered Manufacturing Services. As North America’s leading manufacturer of custom cable assemblies, we pride ourselves on delivering high-quality solutions tailored to the unique requirements of various industries, including military, oil and gas, mining, transportation, and industrial automation.


Why Choose XACT for Your Custom Cable Assemblies?

  1. Expertise and Experience: With over 20 years of industry experience, our team has developed deep knowledge in cable design, materials selection, and manufacturing processes. We understand the intricacies of creating durable, high-performance cable assemblies that stand up to the toughest conditions.
  2. Custom Solutions: At XACT, we specialize in custom wiring harnesses and cable assemblies designed to meet your specific application requirements. Whether you need complex geometries or unique configurations, our in-house 3D modeling and injection molding capabilities allow us to create tailored solutions that fit your needs.
  3. Rapid Turnaround: We understand that time is of the essence in manufacturing. Our agile processes ensure quick order processing and delivery without compromising quality. Plus, we offer no minimum order quantities (MOQ), making it easy for you to scale your orders according to your project demands.
  4. Quality Assurance: Quality is integral to our manufacturing process. We adhere to stringent standards such as IPC-620, J-STD-001, AS9100D, and ISO 9001. Our commitment to continuous improvement and rigorous testing ensures that every cable assembly we produce meets the highest quality benchmarks.
  5. Comprehensive Capabilities: From environmental sealing and EMI/RFI shielding to breakout configurations and electromechanical assembly, XACT offers a wide range of services and solutions. Our team collaborates closely with you to design and build custom molds and components that enhance your product’s performance and reliability.
  6. End-to-End Support: Our commitment to our customers goes beyond manufacturing. We provide support throughout the entire process, from concept to completion. Our team is dedicated to ensuring your satisfaction and success with every project.


Partner with XACT for Your Custom Cable Assembly Needs

Choosing the right manufacturer for your custom cable assemblies is crucial for the success of your projects. At XACT Engineered Manufacturing Services, we are committed to providing you with innovative, reliable, and high-performance solutions that meet the unique challenges of your industry.

Ready to take your projects to the next level? Contact us today to learn more about our custom cable assembly services and how we can help you achieve your goals. Experience the XACT difference—where quality, performance, and customer satisfaction come first!



More Information

XACT Engineered Manufacturing Services is North America’s premier provider of high-reliability custom cable assemblies for ruggedized applications in defense, aerospace, oil and gas, mining, transportation, industrial automation, and harsh environment electronics. We specialize in engineered interconnect solutions designed to maintain signal integrity and power delivery under extreme conditions.

Our capabilities encompass advanced cable design, 3D CAD modeling, electromechanical simulation software, and rapid prototyping, and additive manufacturing (3D printing). We conduct thorough RF (VSWR) performance analysis, mechanical stress testing, and environmental validation testing, ensuring compliance with military-grade specifications and industry standards such as IPC/WHMA-A-620, J-STD-001, AS9100D, ISO 9001:2015, and NIST 800-171.

We excel in manufacturing overmolded and non-overmolded cable assemblies with complex connector geometries including circular, rectangular, and custom-shaped overmolds. Our solutions feature environmental sealing (IP-rated), electromagnetic interference (EMI) and radio frequency interference (RFI) shielding, and breakout configurations from 2 to 15 legs.

With expertise in meeting the most stringent specifications, we provide military and aerospace-grade cordsets and are known for our high performance in the harshest conditions such as the oilfield and mines. Our in-house machining capabilities allow for the design and production of custom injection molds, ensuring rapid prototyping and production and the ability to perform rubber molding such as Viton, EPDM, and Neoprene.

We are committed to lean manufacturing principles, offering turnkey solutions with quick turnaround times, no minimum order quantity (MOQ), and robust rework and repair services. For reliable, mission-critical cable assemblies, XACT EMS delivers precision-engineered solutions that support the most demanding operational environments.

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