Overmolding strengthens circular connectors by reducing mechanical strain at the cable-to-connector junction. This improves strain relief, minimizes cable fatigue, and extends the lifespan of connectors in high-flex, high-vibration environments.
Precision-Engineered Overmolded Solutions
XACT specializes in custom overmolded Amphenol circular connectors, built to withstand the harshest conditions in military, industrial, aerospace, and transportation applications.
Amphenol Circular Connector Series
- 62GB – Compact, multi-contact connectors with bayonet coupling for secure AC/DC connections.
- 62IN Series – Environmental-resistant connectors with three-point bayonet coupling, ideal for military and industrial use.
- 97B Reverse Bayonet – MIL-DTL-5015 compliant connectors with quick-lock bayonet coupling, designed for high-shock and vibration environments.
- Amphe-Ex – Explosion-proof connectors engineered for hazardous environments, compatible with copper, coaxial, and fiber optics.
- Amphe-GTR – High-power, IP67-rated connectors utilizing RADSOK® technology, supporting up to 120A.
- Amphe-HST – Heat shrink tubing solutions resistant to chemicals and solvents, available in various shrink ratios.
- Amphe-Lite – Composite-bodied connectors based on 38999 Series III, designed for harsh environments.
- Amphe-PD™ – Touch-proof, rectangular high-power connectors featuring a secure push-pull coupling.
- Amphe-Phase – High-current, single-pin connectors with IP2X finger-proof protection and bayonet locking.
- ARC Series™ – Environmentally sealed, rectangular connectors for high-density pin configurations.
- ATHD Series™ – Heavy-duty, single-pole power connectors with IP67/69K sealing and secure latching.
- AUTOMATE Mini-FAKRA – Compact, high-performance automotive interconnects for next-generation vehicle systems.
- Cable Joiner & FICX – Quick-install cable joiners for versatile wire sizes and applications.
- Ceres – Waterproof circular connectors available in multiple sizes for enhanced environmental protection.
- CMB – MIL-DTL-26482 Series 1 compliant metal bayonet connectors for power and signal transmission.
- Coaxial Inserts – Size 8 coaxial inserts designed for DIN and D-Sub applications.
- CONEC IP67 Power Bayonet – Industrial-grade connectors with bayonet locking for secure, high-strength connections.
- CONEC M12x1 Bayonet Quick Locking – Quick-locking M12 connectors for efficient and reliable installation.
- CONEC M12x1 X-Coding – High-speed data connectors optimized for industrial networking applications.
- DHR Downhole Rotatable – High-temperature, rotatable connectors built for harsh downhole environments.
Custom Overmolded Connector Solutions by XACT
At XACT, we design and manufacture custom overmolded circular connectors tailored to the unique needs of high-performance industries. Our solutions enhance durability, reliability, and longevity, making us a trusted provider for mission-critical applications.
Industries & Applications
Our overmolded Amphenol connectors provide rugged, high-performance connectivity for a wide range of industries, including:
- Robotics – Reliable interconnects for automation, motion control, and autonomous systems.
- Marine Electronics – Sealed, corrosion-resistant connectors for shipboard power and communication systems.
- Telecommunications – High-speed, EMI-shielded connectors for secure networking infrastructure.
- Railway Systems – Ruggedized connectors for onboard electronics, signaling, and trackside communication.
- Industrial Machinery – Durable interconnects for manufacturing equipment, automation, and heavy machinery.
Why Choose XACT??
With a focus on engineering excellence and application-specific solutions, XACT delivers battle-tested, industry-proven overmolded connectors that ensure secure, uninterrupted performance in extreme conditions.
