At XACT Technologies, our state-of-the-art manufacturing facility in Houston, Texas stands as a trusted leader in custom cable assembly and harness manufacturing, delivering high-reliability interconnect solutions for the world’s most demanding industries. Backed by decades of expertise and a commitment to excellence, our team specializes in molded and non-molded cable assemblies engineered to perform flawlessly in the harshest environments, including military, aerospace, mining, oil & gas, transportation, and rugged industrial markets.
See How We Build Mission-Critical Cable Assemblies
Advanced Manufacturing Capabilities for High-Reliability Cable Assemblies
Our Houston facility is equipped with cutting-edge manufacturing technologies and an experienced, IPC-certified team, enabling us to produce precision-engineered cable assemblies that exceed the toughest industry standards.
Molded and Non-Molded Cable Harness Solutions
We specialize in both overmolded and non-molded cable harnesses, engineered for superior mechanical strength, environmental protection, and long-term durability. Our capabilities include:
- Low-pressure and high-pressure molding for custom encapsulation and strain relief
- Overmolded assemblies that deliver enhanced resistance to mechanical stress, moisture, chemicals, and abrasion
- Custom-designed molding solutions for mission-critical and high-performance applications
- Complex booted harness assemblies designed for easy serviceability in the field without compromising reliability
Precision Engineering Meets Harsh Environment Durability
Whether your application requires robust environmental sealing, EMI/RFI shielding, or high-voltage insulation, our expert team develops cabling systems built to withstand extreme temperature ranges, vibration, moisture, chemicals, and mechanical wear.
Comprehensive In-House Testing and Quality Assurance
At XACT Technologies, quality and performance are non-negotiable. Every custom cable assembly goes through extensive testing and validation protocols to ensure optimal functionality in mission-critical environments.
Our Testing Capabilities Include:
- Mechanical stress and strain relief testing
- Electrical continuity and insulation resistance testing
- RF performance and VSWR testing for high-frequency applications
- Environmental validation, including thermal cycling and moisture resistance
- MIL-STD-810 and AS9100D compliance testing
- EMI/RFI shielding validation to prevent signal interference
- Hermetic sealing and high-voltage dielectric withstand testing
Our IPC-certified technicians and inspectors ensure that each product meets stringent aerospace, military, and industrial specifications—delivering unmatched reliability and peace of mind.
Full-Service Engineering, Design, and Machining — All Under One Roof
From concept to completion, XACT Technologies offers end-to-end engineering and manufacturing services, streamlining the design and production process for even the most complex cable assemblies.
Our In-House Capabilities Include:
- 3D design and modeling for rapid concept development
- Custom mold and connector fabrication using advanced CNC machining
- Tooling design and prototyping for unique interconnect challenges
- Electro-mechanical integration to meet system-level requirements
- Close customer collaboration to ensure performance, functionality, and compliance
By keeping engineering, design, and manufacturing in-house, we maintain complete control over quality, accelerate production timelines, and provide cost-effective, custom-tailored solutions without compromise.
ESD-Safe Manufacturing for Sensitive Electronics
Understanding the critical nature of electrostatic discharge, our facility adheres to strict ESD safety protocols throughout the assembly process—protecting sensitive components and preserving signal integrity.
Specializing in High-Complexity Assemblies:
- Multi-conductor and high-complexity wiring configurations
- Precision soldering and high-density terminations
- Shielded, hermetically sealed cable systems for EMI/RFI protection
- Signal and power distribution harnesses for advanced electronics
Certified for Aerospace and Defense Applications
As an AS9100D-certified facility, we are committed to manufacturing solutions that comply with the highest aerospace and defense quality standards.
Key Certifications and Capabilities:
- MIL-SPEC and AS-grade cable assemblies for aerospace and military use
- QPL-approved connectors and harnesses
- Custom-built assemblies for military vehicles, avionics, weapon systems, and secure communications
- Full traceability and documentation for defense contracting compliance
Built to Perform in the Harshest Environments
Our ruggedized cable assemblies are trusted in some of the most extreme operating environments worldwide. Whether it’s the battlefield, the oilfield, or the flight deck, our solutions deliver unmatched durability and performance.
Industries We Serve:
- Military & Defense – Tactical communication systems, vehicle wiring, avionics, weapons platforms
- Aerospace – High-speed data cables, EMI-shielded harnesses, cockpit systems
- Mining & Oil & Gas – Explosion-proof, corrosion-resistant, and armored cordsets for hazardous locations
- Transportation – Heavy-duty, vibration-resistant wiring for rail, off-road, and industrial vehicles
- Industrial Automation – Robotics, control systems, and factory automation in demanding environments
Visit Our Houston Facility — See the XACT Technologies Difference
We welcome engineers, program managers, and sourcing teams to tour our Houston, Texas facility and see firsthand how we bring high-reliability cable assemblies to life. Our dedicated team is ready to collaborate with you on tailored solutions that meet your exact requirements—on time and on budget.
Schedule a Visit or Start a Project Today
If you’re looking for a trusted partner in custom cable manufacturing with deep expertise in aerospace, defense, oil & gas, and industrial markets, let’s connect.
Contact us today to schedule a tour or discuss your next project!
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